Custom Beret in Down-Proof Nylon with Garment Dyeing for Boutique Brands

Custom Beret — Down-Proof Nylon with Garment Dyeing

We build beret programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on Down-Proof Nylon, quoted per position and per colour.
• Care Label — available on Down-Proof Nylon, quoted per position and per colour.
• DTG Digital Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Bonding Construction — available on Down-Proof Nylon, quoted per position and per colour.
• Padding and Wadding — available on Down-Proof Nylon, quoted per position and per colour.
• Laser Engraving — available on Down-Proof Nylon, quoted per position and per colour.
• Distressed Finish — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — beret uniforms, staff wear or resale programmes
• Universities — beret uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — beret uniforms, staff wear or resale programmes
• Beauty and Cosmetics — beret uniforms, staff wear or resale programmes
• Restaurants and Cafes — beret uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beret batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your beret programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.