Custom Beret in Combed Cotton with Foil Printing for Sportswear Brands

Custom Beret — Combed Cotton with Foil Printing

We build beret programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on Combed Cotton, quoted per position and per colour.
• Quilting — available on Combed Cotton, quoted per position and per colour.
• Enzyme Wash — available on Combed Cotton, quoted per position and per colour.
• Tie-Dye Wash — available on Combed Cotton, quoted per position and per colour.
• DTG Digital Printing — available on Combed Cotton, quoted per position and per colour.
• Flocking — available on Combed Cotton, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Mining Operations — beret uniforms, staff wear or resale programmes
• Beauty and Cosmetics — beret uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — beret uniforms, staff wear or resale programmes
• Hospitality and Hotels — beret uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — beret uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beret batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your beret programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.