Custom Bonnet in Satin with Garment Dyeing for Wholesale Distributors

Custom Bonnet — Satin with Garment Dyeing

We build bonnet programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ruching — available on Satin, quoted per position and per colour.
• Enzyme Wash — available on Satin, quoted per position and per colour.
• DTG Digital Printing — available on Satin, quoted per position and per colour.
• Pleating — available on Satin, quoted per position and per colour.
• Chain Stitch Embroidery — available on Satin, quoted per position and per colour.
• 3D Puff Embroidery — available on Satin, quoted per position and per colour.
• Heat Transfer Printing — available on Satin, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Satin-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — bonnet uniforms, staff wear or resale programmes
• Sports Teams and Clubs — bonnet uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — bonnet uniforms, staff wear or resale programmes
• Dance and Ballet Schools — bonnet uniforms, staff wear or resale programmes
• Esports and Gaming — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your bonnet programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.