Custom Dad Hat in Cotton-Poly Blend with 3D Puff Embroidery for Corporate Buyers

Custom Dad Hat — Cotton-Poly Blend with 3D Puff Embroidery

We build dad hat programmes from a tech pack or a physical reference sample. This Cotton-Poly Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Cotton-Poly Blend, quoted per position and per colour.
• Bonding Construction — available on Cotton-Poly Blend, quoted per position and per colour.
• Seam Sealing — available on Cotton-Poly Blend, quoted per position and per colour.
• Hangtag and Packaging — available on Cotton-Poly Blend, quoted per position and per colour.
• Padding and Wadding — available on Cotton-Poly Blend, quoted per position and per colour.
• Custom Zip Puller — available on Cotton-Poly Blend, quoted per position and per colour.
• Foil Printing — available on Cotton-Poly Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Cotton-Poly Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Motorcycle and Motorsport — dad hat uniforms, staff wear or resale programmes
• Cycling and Triathlon — dad hat uniforms, staff wear or resale programmes
• Restaurants and Cafes — dad hat uniforms, staff wear or resale programmes
• Real Estate Agencies — dad hat uniforms, staff wear or resale programmes
• Tennis Academies — dad hat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so dad hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your dad hat programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.