Custom Dad Hat in Rayon with Chenille Embroidery for Promotional Campaigns

Custom Dad Hat — Rayon with Chenille Embroidery

We build dad hat programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chenille embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Rayon, quoted per position and per colour.
• Contrast Stitching — available on Rayon, quoted per position and per colour.
• Embossing — available on Rayon, quoted per position and per colour.
• DTF Film Printing — available on Rayon, quoted per position and per colour.
• Tie-Dye Wash — available on Rayon, quoted per position and per colour.
• 3D Puff Embroidery — available on Rayon, quoted per position and per colour.
• Flocking — available on Rayon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rayon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chenille embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — dad hat uniforms, staff wear or resale programmes
• Photography Studios — dad hat uniforms, staff wear or resale programmes
• Kids and Toddlerwear — dad hat uniforms, staff wear or resale programmes
• Warehousing and Logistics — dad hat uniforms, staff wear or resale programmes
• Wholesale and Distribution — dad hat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so dad hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your dad hat programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.