Custom Peaked Cap in Rib Knit with Hangtag and Packaging for Wholesale Distributors

Custom Peaked Cap — Rib Knit with Hangtag and Packaging

We build peaked cap programmes from a tech pack or a physical reference sample. This Rib Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, hangtag and packaging and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flocking — available on Rib Knit, quoted per position and per colour.
• Garment Dyeing — available on Rib Knit, quoted per position and per colour.
• Piece Dyeing — available on Rib Knit, quoted per position and per colour.
• Flat Embroidery — available on Rib Knit, quoted per position and per colour.
• Hangtag and Packaging — available on Rib Knit, quoted per position and per colour.
• DTG Digital Printing — available on Rib Knit, quoted per position and per colour.
• Dye-Sublimation Printing — available on Rib Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rib Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with hangtag and packaging applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Beauty and Cosmetics — peaked cap uniforms, staff wear or resale programmes
• Maternity and Baby Care — peaked cap uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — peaked cap uniforms, staff wear or resale programmes
• Laboratories and Pharma — peaked cap uniforms, staff wear or resale programmes
• Cleaning and Janitorial — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your peaked cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.