Custom Peaked Cap in French Linen with 3D Puff Embroidery for Retail Chains

Custom Peaked Cap — French Linen with 3D Puff Embroidery

We build peaked cap programmes from a tech pack or a physical reference sample. This French Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on French Linen, quoted per position and per colour.
• Pantone Color Matching — available on French Linen, quoted per position and per colour.
• Quilting — available on French Linen, quoted per position and per colour.
• Garment Dyeing — available on French Linen, quoted per position and per colour.
• Embossing — available on French Linen, quoted per position and per colour.
• Placement Printing — available on French Linen, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on French Linen, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Linen-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dental and Veterinary Clinics — peaked cap uniforms, staff wear or resale programmes
• Workwear and Industrial — peaked cap uniforms, staff wear or resale programmes
• Agriculture and Farming — peaked cap uniforms, staff wear or resale programmes
• Cycling and Triathlon — peaked cap uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your peaked cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.