Custom Tactical Cap in Taffeta with Beading and Embroidery for Sportswear Brands

Custom Tactical Cap — Taffeta with Beading and Embroidery

We build tactical cap programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, beading and embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Placement Printing — available on Taffeta, quoted per position and per colour.
• Debossing — available on Taffeta, quoted per position and per colour.
• Ruching — available on Taffeta, quoted per position and per colour.
• Garment Dyeing — available on Taffeta, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Taffeta, quoted per position and per colour.
• Piece Dyeing — available on Taffeta, quoted per position and per colour.
• Chain Stitch Embroidery — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with beading and embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Cleaning and Janitorial — tactical cap uniforms, staff wear or resale programmes
• Healthcare and Hospitals — tactical cap uniforms, staff wear or resale programmes
• Aviation and Airlines — tactical cap uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — tactical cap uniforms, staff wear or resale programmes
• Wholesale and Distribution — tactical cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your tactical cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.