Custom Other Specialized Cap in Jersey Knit with Puff Printing for Promotional Campaigns

Custom Other Specialized Cap — Jersey Knit with Puff Printing

We build other specialized cap programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Jersey Knit, quoted per position and per colour.
• Stone Wash — available on Jersey Knit, quoted per position and per colour.
• Custom Zip Puller — available on Jersey Knit, quoted per position and per colour.
• Padding and Wadding — available on Jersey Knit, quoted per position and per colour.
• Contrast Stitching — available on Jersey Knit, quoted per position and per colour.
• Enzyme Wash — available on Jersey Knit, quoted per position and per colour.
• Custom Button — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with puff printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Trade Shows and Exhibitions — other specialized cap uniforms, staff wear or resale programmes
• Wholesale and Distribution — other specialized cap uniforms, staff wear or resale programmes
• Sports Teams and Clubs — other specialized cap uniforms, staff wear or resale programmes
• Real Estate Agencies — other specialized cap uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — other specialized cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other specialized cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your other specialized cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.