Custom Other Specialized Cap in Rayon with Foil Printing for Boutique Brands

Custom Other Specialized Cap — Rayon with Foil Printing

We build other specialized cap programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on Rayon, quoted per position and per colour.
• Shirring — available on Rayon, quoted per position and per colour.
• Hangtag and Packaging — available on Rayon, quoted per position and per colour.
• Laser Engraving — available on Rayon, quoted per position and per colour.
• Yarn Dyeing — available on Rayon, quoted per position and per colour.
• Contrast Stitching — available on Rayon, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Rayon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rayon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Nonprofit Organizations — other specialized cap uniforms, staff wear or resale programmes
• Golf Clubs — other specialized cap uniforms, staff wear or resale programmes
• Beauty and Cosmetics — other specialized cap uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — other specialized cap uniforms, staff wear or resale programmes
• Running and Marathon Events — other specialized cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other specialized cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your other specialized cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.