Custom Other Specialized Cap in Interlock Knit with Shirring for Corporate Buyers

Custom Other Specialized Cap — Interlock Knit with Shirring

We build other specialized cap programmes from a tech pack or a physical reference sample. This Interlock Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, shirring and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Interlock Knit, quoted per position and per colour.
• Pleating — available on Interlock Knit, quoted per position and per colour.
• Tie-Dye Wash — available on Interlock Knit, quoted per position and per colour.
• Acid Wash — available on Interlock Knit, quoted per position and per colour.
• Care Label — available on Interlock Knit, quoted per position and per colour.
• Yarn Dyeing — available on Interlock Knit, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Interlock Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Interlock Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with shirring applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Event Management — other specialized cap uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — other specialized cap uniforms, staff wear or resale programmes
• Beauty and Cosmetics — other specialized cap uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — other specialized cap uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — other specialized cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other specialized cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your other specialized cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.