Custom T-Shirt for the US Market in Jersey Knit with DTF Film Printing for US Workwear Programs

Custom T-Shirt for the US Market — Jersey Knit with DTF Film Printing

We supply t-shirt to US buyers on a repeatable specification: the same cloth, the same hand feel and the same US-graded fit on every reorder. Programmes start at 150 pieces per style per colour, ship to Houston, and are documented for US import — fibre content labelling, country of origin and HTS classification are prepared before the goods leave the factory.

Most US buyers come to us after one of two problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our answer is to lock the specification first — fabric weight, shrinkage allowance, stitch density and measurement tolerance in inches — before a single bulk yard is cut.

Specification

What US buyers can customise

• Woven Label — available on Jersey Knit, quoted per position and per colour.
• Distressed Finish — available on Jersey Knit, quoted per position and per colour.
• All-Over Sublimation — available on Jersey Knit, quoted per position and per colour.
• Sequin Work — available on Jersey Knit, quoted per position and per colour.
• Padding and Wadding — available on Jersey Knit, quoted per position and per colour.
• Shirring — available on Jersey Knit, quoted per position and per colour.
• Custom Zip Puller — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation in US measurements
2. Lab dips or print strike-off for approval
3. Jersey Knit-spec prototype graded to US custom grading
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing for US retail

Built for the US calendar

American programmes are planned around Q1 replenishment. That means the sampling rounds, the freight mode and the customs paperwork have to be decided at quotation stage, not at ex-factory. We build the production schedule backwards from your in-stock date and flag the two points where a US programme usually slips — colour approval and freight booking.

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements in inches and workmanship. Shrinkage, colour fastness and seam strength are recorded on the first bulk lot and held as the reference for reorders, so t-shirt batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for FTC fibre content labelling, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your US programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.