Custom Sweater for the US Market in Polyester with Distressed Finish for American Private Labels

Custom Sweater for the US Market — Polyester with Distressed Finish

We supply sweater to US buyers on a repeatable specification: the same cloth, the same hand feel and the same US-graded fit on every reorder. Programmes start at 100 pieces per style per colour, ship to Chicago inland, and are documented for US import — fibre content labelling, country of origin and HTS classification are prepared before the goods leave the factory.

Most US buyers come to us after one of two problems: long lead times that miss the selling season, or long lead times that miss the selling season. Our answer is to lock the specification first — fabric weight, shrinkage allowance, stitch density and measurement tolerance in inches — before a single bulk yard is cut.

Specification

What US buyers can customise

• Garment Dyeing — available on Polyester, quoted per position and per colour.
• Hangtag and Packaging — available on Polyester, quoted per position and per colour.
• Applique Embroidery — available on Polyester, quoted per position and per colour.
• Care Label — available on Polyester, quoted per position and per colour.
• Beading and Embroidery — available on Polyester, quoted per position and per colour.
• Piece Dyeing — available on Polyester, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation in US measurements
2. Lab dips or print strike-off for approval
3. Polyester-spec prototype graded to US XS-3XL
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with distressed finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing for US retail

Built for the US calendar

American programmes are planned around Black Friday / Cyber Monday. That means the sampling rounds, the freight mode and the customs paperwork have to be decided at quotation stage, not at ex-factory. We build the production schedule backwards from your in-stock date and flag the two points where a US programme usually slips — colour approval and freight booking.

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements in inches and workmanship. Shrinkage, colour fastness and seam strength are recorded on the first bulk lot and held as the reference for reorders, so sweater batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for FTC fibre content labelling, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your US programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.