Custom Sports Wear for the US Market — Poplin with Bonding Construction
We supply sports wear to US buyers on a repeatable specification: the same cloth, the same hand feel and the same US-graded fit on every reorder. Programmes start at 100 pieces per style per colour, ship to Savannah, and are documented for US import — fibre content labelling, country of origin and HTS classification are prepared before the goods leave the factory.
Most US buyers come to us after one of two problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our answer is to lock the specification first — fabric weight, shrinkage allowance, stitch density and measurement tolerance in inches — before a single bulk yard is cut.
Specification
| Product | Sports Wear |
|---|---|
| Market | United States |
| Base fabric | Poplin |
| Decoration / finish | Bonding Construction |
| Fabric weight | 11.0-13.5 oz/yd2 |
| Size range | US S-4XL |
| Colour options | 6 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | ASTM F1816 |
| Ship to | Savannah (FOB / CIF / DDP available) |
What US buyers can customise
- DTG Digital Printing — available on Poplin, quoted per position and per colour.
- Ruching — available on Poplin, quoted per position and per colour.
- DTF Film Printing — available on Poplin, quoted per position and per colour.
- Custom Zip Puller — available on Poplin, quoted per position and per colour.
- Stone Wash — available on Poplin, quoted per position and per colour.
- Bonding Construction — available on Poplin, quoted per position and per colour.
- Ultrasonic Welding — available on Poplin, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation in US measurements
- Lab dips or print strike-off for approval
- Poplin-spec prototype graded to US S-4XL
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with bonding construction applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing for US retail
Built for the US calendar
American programmes are planned around spring assortment resets. That means the sampling rounds, the freight mode and the customs paperwork have to be decided at quotation stage, not at ex-factory. We build the production schedule backwards from your in-stock date and flag the two points where a US programme usually slips — colour approval and freight booking.
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements in inches and workmanship. Shrinkage, colour fastness and seam strength are recorded on the first bulk lot and held as the reference for reorders, so sports wear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ASTM F1816, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your US programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
