Custom Sports Wear for the US Market — Power Mesh with Acid Wash
We supply sports wear to US buyers on a repeatable specification: the same cloth, the same hand feel and the same US-graded fit on every reorder. Programmes start at 200 pieces per style per colour, ship to Chicago inland, and are documented for US import — fibre content labelling, country of origin and HTS classification are prepared before the goods leave the factory.
Most US buyers come to us after one of two problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our answer is to lock the specification first — fabric weight, shrinkage allowance, stitch density and measurement tolerance in inches — before a single bulk yard is cut.
Specification
| Product | Sports Wear |
|---|---|
| Market | United States |
| Base fabric | Power Mesh |
| Decoration / finish | Acid Wash |
| Fabric weight | 8.0-10.0 oz/yd2 |
| Size range | US custom grading |
| Colour options | 6 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | ASTM F1816 |
| Ship to | Chicago inland (FOB / CIF / DDP available) |
What US buyers can customise
- Applique Embroidery — available on Power Mesh, quoted per position and per colour.
- Puff Printing — available on Power Mesh, quoted per position and per colour.
- Screen Printing — available on Power Mesh, quoted per position and per colour.
- Hangtag and Packaging — available on Power Mesh, quoted per position and per colour.
- Chain Stitch Embroidery — available on Power Mesh, quoted per position and per colour.
- Shirring — available on Power Mesh, quoted per position and per colour.
- Dye-Sublimation Printing — available on Power Mesh, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation in US measurements
- Lab dips or print strike-off for approval
- Power Mesh-spec prototype graded to US custom grading
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with acid wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing for US retail
Built for the US calendar
American programmes are planned around Q1 replenishment. That means the sampling rounds, the freight mode and the customs paperwork have to be decided at quotation stage, not at ex-factory. We build the production schedule backwards from your in-stock date and flag the two points where a US programme usually slips — colour approval and freight booking.
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements in inches and workmanship. Shrinkage, colour fastness and seam strength are recorded on the first bulk lot and held as the reference for reorders, so sports wear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ASTM F1816, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your US programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
