Custom Underwear for the US Market — Slub Cotton with Piece Dyeing
We supply underwear to US buyers on a repeatable specification: the same cloth, the same hand feel and the same US-graded fit on every reorder. Programmes start at 100 pieces per style per colour, ship to Chicago inland, and are documented for US import — fibre content labelling, country of origin and HTS classification are prepared before the goods leave the factory.
Most US buyers come to us after one of two problems: long lead times that miss the selling season, or unclear responsibility when a defect shows up after washing. Our answer is to lock the specification first — fabric weight, shrinkage allowance, stitch density and measurement tolerance in inches — before a single bulk yard is cut.
Specification
| Product | Underwear |
|---|---|
| Market | United States |
| Base fabric | Slub Cotton |
| Decoration / finish | Piece Dyeing |
| Fabric weight | 4.5-5.3 oz/yd2 |
| Size range | US S-4XL |
| Colour options | 6 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | CPSIA (children's lines) |
| Ship to | Chicago inland (FOB / CIF / DDP available) |
What US buyers can customise
- Enzyme Wash — available on Slub Cotton, quoted per position and per colour.
- Flocking — available on Slub Cotton, quoted per position and per colour.
- Stone Wash — available on Slub Cotton, quoted per position and per colour.
- Ultrasonic Welding — available on Slub Cotton, quoted per position and per colour.
- Screen Printing — available on Slub Cotton, quoted per position and per colour.
- Yarn Dyeing — available on Slub Cotton, quoted per position and per colour.
- Garment Dyeing — available on Slub Cotton, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation in US measurements
- Lab dips or print strike-off for approval
- Slub Cotton-spec prototype graded to US S-4XL
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with piece dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing for US retail
Built for the US calendar
American programmes are planned around holiday gifting. That means the sampling rounds, the freight mode and the customs paperwork have to be decided at quotation stage, not at ex-factory. We build the production schedule backwards from your in-stock date and flag the two points where a US programme usually slips — colour approval and freight booking.
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements in inches and workmanship. Shrinkage, colour fastness and seam strength are recorded on the first bulk lot and held as the reference for reorders, so underwear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for CPSIA (children's lines), and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your US programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
