Custom Underwear for the Japanese and Korean Market in Eyelet with Piece Dyeing for Japanese Retail and Select Shops

Custom Underwear for the Japanese and Korean Market — Eyelet with Piece Dyeing

We supply underwear to japanese and korean buyers built for mild spring and autumn. Cloth weight, weave openness and colour fastness are specified for the climate first: Eyelet at 210-260 gsm, shade-matched to hold through the Korean back-to-school season. Programmes start at 150 pieces per style per colour and ship to Tokyo or Osaka.

The failures here are predictable: no reliable way to track a order once it enters production, and color drift between lab dips and bulk fabric. We lock the specification before bulk — weight, shrinkage, stitch density and tolerance — and prepare the conformity documents for Japan so containers clear instead of accruing demurrage while the Korean back-to-school season passes.

Specification

What Japanese and Korean buyers can customise

• Piece Dyeing — available on Eyelet, quoted per position and per colour.
• Yarn Dyeing — available on Eyelet, quoted per position and per colour.
• Woven Label — available on Eyelet, quoted per position and per colour.
• Dye-Sublimation Printing — available on Eyelet, quoted per position and per colour.
• Placement Printing — available on Eyelet, quoted per position and per colour.
• Chain Stitch Embroidery — available on Eyelet, quoted per position and per colour.
• Smocking — available on Eyelet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation for mild spring and autumn
2. Lab dips or print strike-off approved against the regional palette
3. Eyelet-spec prototype graded to Japanese sizing S-3L
4. Fit sample and wash test, then a pre-production sample
5. Bulk cutting with piece dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing for Tokyo or Osaka

Where it sells

• Retail and wholesale — packed to size ratio for regional distribution
• Corporate and hospitality uniforms — repeatable spec for seasonal reorders
• School and institutional programmes — durable cloth at a fixed landed cost
• Online and marketplace sellers — restockable spec held on file
• Festive and seasonal collections — timed to the Korean back-to-school season

Import, duty and delivery

Japanese Household Goods Quality Labelling compliance is arranged before the goods leave the factory. We ship to Tokyo or Osaka with the commercial invoice, packing list and certificate of origin. Buyers here inspect to a tighter standard: needle detection, dimensional stability after washing and seam appearance are checked before packing, and labelling follows the Household Goods Quality Labelling rules rather than a generic care tag.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for Korean fibre product safety standards, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your Japanese and Korean programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.