Custom Boning — Aluminium with Injection Moulding
We supply boning to garment factories and brands, built in Aluminium with injection moulding for denim and workwear programmes. On a trim like this the specification that decides the outcome is tip finishing, which decides whether it wears through the casing, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 1000 pieces per style per finish.
The failures here are predictable: inconsistent sizing between production runs, or a finish that tarnishes or rubs off after washing. We lock material, finish, dimension and tolerance before bulk, and prepare UKCA and REACH documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 10 mm |
| Type | spiral steel boning |
| Base material | Aluminium |
| Finish / process | Injection Moulding |
| Colour options | 6 Pantone-matched shades |
| Packing | carded |
| MOQ | 1000 pieces per style per finish |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 20-30 days after approval |
| Compliance | UKCA and REACH documentation; GRS recycled content claim |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Paint Spray — available on Aluminium, quoted per position and per colour.
- Embroidery — available on Aluminium, quoted per position and per colour.
- Woven Jacquard — available on Aluminium, quoted per position and per colour.
- Anti-Rust Treatment — available on Aluminium, quoted per position and per colour.
- Piece Dyeing — available on Aluminium, quoted per position and per colour.
- Injection Moulding — available on Aluminium, quoted per position and per colour.
- Rubber Coating — available on Aluminium, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with injection moulding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same tip finishing.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
How long does sampling take?
A first sample takes 12 working days, and each revision about 4 days.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your boning programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
