Custom Shoulder Pad — EVA Foam with Ultrasonic Welding
We supply shoulder pad to garment factories and brands, built in EVA Foam with ultrasonic welding for outerwear and jacket programmes. On a trim like this the specification that decides the outcome is recovery after compression, because a pad that flattens is visible, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 1000 pieces per style per finish.
The failures here are predictable: packing that arrives mixed and unusable on the line, or colour drift between the approved sample and the bulk trim. We lock material, finish, dimension and tolerance before bulk, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Shoulder Pad |
|---|---|
| Thickness | 20 mm |
| Type | flat foam pad |
| Base material | EVA Foam |
| Finish / process | Ultrasonic Welding |
| Colour options | 12 Pantone-matched shades |
| Packing | reel packed |
| MOQ | 1000 pieces per style per finish |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | GB 18401 safety classification with GB/T 29862 fibre labelling; CPSIA lead and phthalate testing |
| Ship to | Shanghai or Shenzhen (Mainland China) |
What buyers can customise
- Epoxy Dome — available on EVA Foam, quoted per position and per colour.
- Knitted Structure — available on EVA Foam, quoted per position and per colour.
- Pleating — available on EVA Foam, quoted per position and per colour.
- Yarn Dyeing — available on EVA Foam, quoted per position and per colour.
- Piece Dyeing — available on EVA Foam, quoted per position and per colour.
- UV Printing — available on EVA Foam, quoted per position and per colour.
- Sewn Edge — available on EVA Foam, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed thickness
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Shanghai or Shenzhen with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same recovery after compression.
FAQ
Which compliance documents do you provide?
We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.
How long does sampling take?
A first sample takes 14 working days, and each revision about 3 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your shoulder pad programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
