Custom Shoulder Pad — Polycarbonate with Ultrasonic Welding
We supply shoulder pad to garment factories and brands, built in Polycarbonate with ultrasonic welding for outerwear and jacket programmes. On a trim like this the specification that decides the outcome is wash stability of the foam, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 500 pieces per style per finish.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. We lock material, finish, dimension and tolerance before bulk, and prepare SNI or SIRIM documentation per destination so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Shoulder Pad |
|---|---|
| Thickness | 15 mm |
| Type | raglan pad |
| Base material | Polycarbonate |
| Finish / process | Ultrasonic Welding |
| Colour options | 8 Pantone-matched shades |
| Packing | polybag per 100 |
| MOQ | 500 pieces per style per finish |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | SNI or SIRIM documentation per destination; CPSIA lead and phthalate testing |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Braided Weave — available on Polycarbonate, quoted per position and per colour.
- Mercerised Finish — available on Polycarbonate, quoted per position and per colour.
- Overlocked Edge — available on Polycarbonate, quoted per position and per colour.
- Piece Dyeing — available on Polycarbonate, quoted per position and per colour.
- Embroidery — available on Polycarbonate, quoted per position and per colour.
- Anti-Rust Treatment — available on Polycarbonate, quoted per position and per colour.
- Stamping — available on Polycarbonate, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed thickness
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Jakarta or Port Klang with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same wash stability of the foam.
FAQ
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How long does sampling take?
A first sample takes 7 working days, and each revision about 5 days.
Which compliance documents do you provide?
We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.
Start your shoulder pad programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
