Custom Shoulder Pad — Polycarbonate with Epoxy Dome
We supply shoulder pad to garment factories and brands, built in Polycarbonate with epoxy dome for childrenswear and schoolwear. On a trim like this the specification that decides the outcome is wash stability of the foam, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 5000 pieces per style per finish.
The failures here are predictable: shade variation within one carton, or inconsistent sizing between production runs. We lock material, finish, dimension and tolerance before bulk, and prepare REACH and GPSR documentation so the shipment clears instead of sitting at port while your selling season passes.

Specification
| Product | Shoulder Pad |
|---|---|
| Thickness | 15 mm |
| Type | covered pad |
| Base material | Polycarbonate |
| Finish / process | Epoxy Dome |
| Colour options | 6 Pantone-matched shades |
| Packing | polybag per 100 |
| MOQ | 5000 pieces per style per finish |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | REACH and GPSR documentation; colour fastness to washing, rubbing and light |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Overlocked Edge — available on Polycarbonate, quoted per position and per colour.
- Injection Moulding — available on Polycarbonate, quoted per position and per colour.
- Rubber Coating — available on Polycarbonate, quoted per position and per colour.
- Woven Jacquard — available on Polycarbonate, quoted per position and per colour.
- Anti-Rust Treatment — available on Polycarbonate, quoted per position and per colour.
- Powder Coating — available on Polycarbonate, quoted per position and per colour.
- Hard Enamel Fill — available on Polycarbonate, quoted per position and per colour.

How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed thickness
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with epoxy dome applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders

Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Rotterdam or Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same wash stability of the foam.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
How long does sampling take?
A first sample takes 10 working days, and each revision about 4 days.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What is the minimum order?
Programmes start at 5000 pieces per style per finish. Mixed sizes are fine within one style.
Start your shoulder pad programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.







