Custom Button — Zinc Alloy with Ultrasonic Welding
We supply button to garment factories and brands, built in Zinc Alloy with ultrasonic welding for e-commerce and small-batch brands. On a trim like this the specification that decides the outcome is hole burr, because a rough burr cuts thread on the line, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 2000 pieces per style per finish.
The failures here are predictable: packing that arrives mixed and unusable on the line, or colour drift between the approved sample and the bulk trim. We lock material, finish, dimension and tolerance before bulk, and prepare SNI or SIRIM documentation per destination so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Button |
|---|---|
| Ligne | 24L / 15 mm |
| Attachment | 2-hole sew-through |
| Base material | Zinc Alloy |
| Finish / process | Ultrasonic Welding |
| Colour options | 24 Pantone-matched shades |
| Packing | packed to your size ratio |
| MOQ | 2000 pieces per style per finish |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 20-30 days after approval |
| Compliance | SNI or SIRIM documentation per destination; azo dye-free declaration |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Injection Moulding — available on Zinc Alloy, quoted per position and per colour.
- Hot Foil Stamping — available on Zinc Alloy, quoted per position and per colour.
- Laser Engraving — available on Zinc Alloy, quoted per position and per colour.
- Hard Enamel Fill — available on Zinc Alloy, quoted per position and per colour.
- Beaded Detail — available on Zinc Alloy, quoted per position and per colour.
- Dye-Sublimation Printing — available on Zinc Alloy, quoted per position and per colour.
- Mirror Polish — available on Zinc Alloy, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed ligne
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Jakarta or Port Klang with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same hole burr.
FAQ
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your button programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
