Custom Button — EVA Foam with Ultrasonic Welding
We supply button to garment factories and brands, built in EVA Foam with ultrasonic welding for outerwear and jacket programmes. On a trim like this the specification that decides the outcome is shade match across a full box, since buttons are bought by the gross, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 3000 pieces per style per finish.
The failures here are predictable: packing that arrives mixed and unusable on the line, or a supplier who disappears once the deposit is paid. We lock material, finish, dimension and tolerance before bulk, and prepare REACH and GPSR documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Button |
|---|---|
| Ligne | 24L / 15 mm |
| Attachment | covered fabric |
| Base material | EVA Foam |
| Finish / process | Ultrasonic Welding |
| Colour options | 12 Pantone-matched shades |
| Packing | packed to your size ratio |
| MOQ | 3000 pieces per style per finish |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | REACH and GPSR documentation; REACH nickel-release test for metal findings |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Mirror Polish — available on EVA Foam, quoted per position and per colour.
- Nickel Plating — available on EVA Foam, quoted per position and per colour.
- Pantone Colour Matching — available on EVA Foam, quoted per position and per colour.
- Epoxy Dome — available on EVA Foam, quoted per position and per colour.
- Dye-Sublimation Printing — available on EVA Foam, quoted per position and per colour.
- Antique Silver — available on EVA Foam, quoted per position and per colour.
- Black Oxide — available on EVA Foam, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed ligne
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Rotterdam or Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same shade match across a full box.
FAQ
How long does sampling take?
A first sample takes 7 working days, and each revision about 5 days.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Start your button programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
