Custom Mannequin — PU Leather with Ultrasonic Welding
We supply mannequin to garment factories and brands, built in PU Leather with ultrasonic welding for e-commerce and small-batch brands. On a trim like this the specification that decides the outcome is measurement accuracy against the size chart you sell, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 500 pieces per style per finish.
The failures here are predictable: a supplier who disappears once the deposit is paid, or unclear responsibility when a defect shows up after washing. We lock material, finish, dimension and tolerance before bulk, and prepare UKCA and REACH documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Mannequin |
|---|---|
| Height | 185 cm |
| Type | child form |
| Base material | PU Leather |
| Finish / process | Ultrasonic Welding |
| Colour options | 12 Pantone-matched shades |
| Packing | polybag per 100 |
| MOQ | 500 pieces per style per finish |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | UKCA and REACH documentation; EN 71 part 3 for decorative components |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Embroidery — available on PU Leather, quoted per position and per colour.
- Yarn Dyeing — available on PU Leather, quoted per position and per colour.
- UV Printing — available on PU Leather, quoted per position and per colour.
- Heat-Cut Edge — available on PU Leather, quoted per position and per colour.
- Offset Printing — available on PU Leather, quoted per position and per colour.
- Embossing — available on PU Leather, quoted per position and per colour.
- Piece Dyeing — available on PU Leather, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed height
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same measurement accuracy against the size chart you sell.
FAQ
How long does sampling take?
A first sample takes 10 working days, and each revision about 3 days.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
Start your mannequin programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
