Custom Mannequin — Zinc Alloy with Mercerised Finish
We supply mannequin to garment factories and brands, built in Zinc Alloy with mercerised finish for childrenswear and schoolwear. On a trim like this the specification that decides the outcome is measurement accuracy against the size chart you sell, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 2000 pieces per style per finish.
The failures here are predictable: packing that arrives mixed and unusable on the line, or colour drift between the approved sample and the bulk trim. We lock material, finish, dimension and tolerance before bulk, and prepare UKCA and REACH documentation so the shipment clears instead of sitting at port while your selling season passes.

Specification
| Product | Mannequin |
|---|---|
| Height | 90 cm child form |
| Type | full body form |
| Base material | Zinc Alloy |
| Finish / process | Mercerised Finish |
| Colour options | 8 Pantone-matched shades |
| Packing | packed to your size ratio |
| MOQ | 2000 pieces per style per finish |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | UKCA and REACH documentation; colour fastness to washing, rubbing and light |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Braided Weave — available on Zinc Alloy, quoted per position and per colour.
- Sewn Edge — available on Zinc Alloy, quoted per position and per colour.
- Woven Jacquard — available on Zinc Alloy, quoted per position and per colour.
- Die-Casting — available on Zinc Alloy, quoted per position and per colour.
- Overlocked Edge — available on Zinc Alloy, quoted per position and per colour.
- Soft Enamel Fill — available on Zinc Alloy, quoted per position and per colour.
- Knitted Structure — available on Zinc Alloy, quoted per position and per colour.

How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed height
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with mercerised finish applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders

Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same measurement accuracy against the size chart you sell.
FAQ
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your mannequin programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.







