Custom Mannequin — Twill Tape with Ultrasonic Welding
We supply mannequin to garment factories and brands, built in Twill Tape with ultrasonic welding for outerwear and jacket programmes. On a trim like this the specification that decides the outcome is surface finish, because fabric snags on a rough form, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 1000 pieces per style per finish.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or colour drift between the approved sample and the bulk trim. We lock material, finish, dimension and tolerance before bulk, and prepare GSO conformity with Arabic labelling so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Mannequin |
|---|---|
| Height | 150 cm |
| Type | child form |
| Base material | Twill Tape |
| Finish / process | Ultrasonic Welding |
| Colour options | 24 Pantone-matched shades |
| Packing | bulk packed |
| MOQ | 1000 pieces per style per finish |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | GSO conformity with Arabic labelling; azo dye-free declaration |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Overlocked Edge — available on Twill Tape, quoted per position and per colour.
- Sewn Edge — available on Twill Tape, quoted per position and per colour.
- Offset Printing — available on Twill Tape, quoted per position and per colour.
- Digital Printing — available on Twill Tape, quoted per position and per colour.
- Stamping — available on Twill Tape, quoted per position and per colour.
- Epoxy Dome — available on Twill Tape, quoted per position and per colour.
- Yarn Dyeing — available on Twill Tape, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed height
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Jebel Ali with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same surface finish.
FAQ
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How long does sampling take?
A first sample takes 14 working days, and each revision about 5 days.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your mannequin programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
