Custom Mannequin — TPU with Hard Enamel Fill
We supply mannequin to garment factories and brands, built in TPU with hard enamel fill for denim and workwear programmes. On a trim like this the specification that decides the outcome is base stability when a full outfit is pinned on, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 5000 pieces per style per finish.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or inconsistent sizing between production runs. We lock material, finish, dimension and tolerance before bulk, and prepare UKCA and REACH documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Mannequin |
|---|---|
| Height | 185 cm |
| Type | full body form |
| Base material | TPU |
| Finish / process | Hard Enamel Fill |
| Colour options | 6 Pantone-matched shades |
| Packing | reel packed |
| MOQ | 5000 pieces per style per finish |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | UKCA and REACH documentation; CPSIA lead and phthalate testing |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Piece Dyeing — available on TPU, quoted per position and per colour.
- Heat-Cut Edge — available on TPU, quoted per position and per colour.
- Stamping — available on TPU, quoted per position and per colour.
- Screen Printing — available on TPU, quoted per position and per colour.
- Hot Foil Stamping — available on TPU, quoted per position and per colour.
- Offset Printing — available on TPU, quoted per position and per colour.
- Soft Enamel Fill — available on TPU, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed height
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with hard enamel fill applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same base stability when a full outfit is pinned on.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your mannequin programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
