Custom Mannequin — EVA Foam with Powder Coating
We supply mannequin to garment factories and brands, built in EVA Foam with powder coating for outerwear and jacket programmes. On a trim like this the specification that decides the outcome is surface finish, because fabric snags on a rough form, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 3000 pieces per style per finish.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or inconsistent sizing between production runs. We lock material, finish, dimension and tolerance before bulk, and prepare REACH and GPSR documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Mannequin |
|---|---|
| Height | 165 cm |
| Type | part body form |
| Base material | EVA Foam |
| Finish / process | Powder Coating |
| Colour options | 8 Pantone-matched shades |
| Packing | boxed sets |
| MOQ | 3000 pieces per style per finish |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | REACH and GPSR documentation; azo dye-free declaration |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- UV Printing — available on EVA Foam, quoted per position and per colour.
- Debossing — available on EVA Foam, quoted per position and per colour.
- Anti-Rust Treatment — available on EVA Foam, quoted per position and per colour.
- Crochet — available on EVA Foam, quoted per position and per colour.
- Screen Printing — available on EVA Foam, quoted per position and per colour.
- Digital Printing — available on EVA Foam, quoted per position and per colour.
- Piece Dyeing — available on EVA Foam, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed height
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with powder coating applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Rotterdam or Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same surface finish.
FAQ
How long does sampling take?
A first sample takes 7 working days, and each revision about 5 days.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your mannequin programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
