Custom Mannequin — EVA Foam with Die-Casting
We supply mannequin to garment factories and brands, built in EVA Foam with die-casting for outerwear and jacket programmes. On a trim like this the specification that decides the outcome is measurement accuracy against the size chart you sell, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 500 pieces per style per finish.
The failures here are predictable: packing that arrives mixed and unusable on the line, or minimum order quantities far above what a growing brand can absorb. We lock material, finish, dimension and tolerance before bulk, and prepare REACH and GPSR documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Mannequin |
|---|---|
| Height | 90 cm child form |
| Type | full body form |
| Base material | EVA Foam |
| Finish / process | Die-Casting |
| Colour options | 6 Pantone-matched shades |
| Packing | polybag per 100 |
| MOQ | 500 pieces per style per finish |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | REACH and GPSR documentation; salt spray test for metal finishes |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Woven Jacquard — available on EVA Foam, quoted per position and per colour.
- Pleating — available on EVA Foam, quoted per position and per colour.
- Screen Printing — available on EVA Foam, quoted per position and per colour.
- Epoxy Dome — available on EVA Foam, quoted per position and per colour.
- Embossing — available on EVA Foam, quoted per position and per colour.
- Overlocked Edge — available on EVA Foam, quoted per position and per colour.
- Ultrasonic Welding — available on EVA Foam, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed height
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with die-casting applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Rotterdam or Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same measurement accuracy against the size chart you sell.
FAQ
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your mannequin programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
