Custom Mannequin — Shell with Die-Casting
We supply mannequin to garment factories and brands, built in Shell with die-casting for denim and workwear programmes. On a trim like this the specification that decides the outcome is surface finish, because fabric snags on a rough form, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 2000 pieces per style per finish.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or colour drift between the approved sample and the bulk trim. We lock material, finish, dimension and tolerance before bulk, and prepare GSO conformity with Arabic labelling so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Mannequin |
|---|---|
| Height | 185 cm |
| Type | pinnable form |
| Base material | Shell |
| Finish / process | Die-Casting |
| Colour options | 8 Pantone-matched shades |
| Packing | packed to your size ratio |
| MOQ | 2000 pieces per style per finish |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 20-30 days after approval |
| Compliance | GSO conformity with Arabic labelling; GRS recycled content claim |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Ultrasonic Welding — available on Shell, quoted per position and per colour.
- Yarn Dyeing — available on Shell, quoted per position and per colour.
- Heat-Cut Edge — available on Shell, quoted per position and per colour.
- Mercerised Finish — available on Shell, quoted per position and per colour.
- Digital Printing — available on Shell, quoted per position and per colour.
- Hot Foil Stamping — available on Shell, quoted per position and per colour.
- Embossing — available on Shell, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed height
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with die-casting applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Jebel Ali with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same surface finish.
FAQ
Which compliance documents do you provide?
We prepare GRS recycled content claim and the supporting test reports for the destination market.
How long does sampling take?
A first sample takes 12 working days, and each revision about 3 days.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your mannequin programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
