Custom Balaclava in Coral Fleece with Ultrasonic Welding for Uniform and Corporate Programmes

Custom Balaclava — Coral Fleece with Ultrasonic Welding

We supply balaclava to brands, retailers, uniform and promotional programmes, made in Coral Fleece with ultrasonic welding for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is fit around the crown, because a mask that rides up is taken off — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.

The failures here are predictable: colour drift between the approved sample and the bulk trim, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Injection Moulding — available on Coral Fleece, quoted per position and per colour.
• Felt Blocking — available on Coral Fleece, quoted per position and per colour.
• Beaded Detail — available on Coral Fleece, quoted per position and per colour.
• Hand Crochet — available on Coral Fleece, quoted per position and per colour.
• Waffle Knit — available on Coral Fleece, quoted per position and per colour.
• Soft Enamel Fill — available on Coral Fleece, quoted per position and per colour.
• Anti-Pilling Finish — available on Coral Fleece, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Coral Fleece
3. Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same fit around the crown.

FAQ

Which compliance documents do you provide?

We prepare EN 71 part 3 for decorative components and the supporting test reports for the destination market.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Start your balaclava programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.