Custom Balaclava — Softshell Bonded with Velcro Closure
We supply balaclava to brands, retailers, uniform and promotional programmes, made in Softshell Bonded with velcro closure for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is seam flatness, since these sit against the face for hours — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: a supplier who disappears once the deposit is paid, or colour drift between the approved sample and the bulk trim. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Balaclava |
|---|---|
| Coverage | full face |
| Type | fleece balaclava |
| Material | Softshell Bonded |
| Construction / finish | Velcro Closure |
| Colour options | 24 shades, Pantone matched |
| Packing | gift box |
| MOQ | 1000 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 20-30 days after approval |
| Compliance | REACH and GPSR documentation; CPSIA lead and phthalate testing |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Flat Brim — available on Softshell Bonded, quoted per position and per colour.
- Fleece Lining — available on Softshell Bonded, quoted per position and per colour.
- Steam Blocking — available on Softshell Bonded, quoted per position and per colour.
- Beaded Detail — available on Softshell Bonded, quoted per position and per colour.
- Fringe Finish — available on Softshell Bonded, quoted per position and per colour.
- Straw Weaving — available on Softshell Bonded, quoted per position and per colour.
- Woven Jacquard — available on Softshell Bonded, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Softshell Bonded
- Shape sample with velcro closure applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same seam flatness.
FAQ
Which compliance documents do you provide?
We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your balaclava programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
