Custom Balaclava — ABS Plastic with Flat Embroidery
We supply balaclava to brands, retailers, uniform and promotional programmes, made in ABS Plastic with flat embroidery for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is seam flatness, since these sit against the face for hours — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: a supplier who disappears once the deposit is paid, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Balaclava |
|---|---|
| Coverage | convertible |
| Type | windproof balaclava |
| Material | ABS Plastic |
| Construction / finish | Flat Embroidery |
| Colour options | 6 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 300 pieces per style |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; salt spray test for metal finishes |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Sequin Stitching — available on ABS Plastic, quoted per position and per colour.
- Flat Brim — available on ABS Plastic, quoted per position and per colour.
- Intarsia Knit — available on ABS Plastic, quoted per position and per colour.
- Anti-UV Finish — available on ABS Plastic, quoted per position and per colour.
- Hard Enamel Fill — available on ABS Plastic, quoted per position and per colour.
- Chenille Patch — available on ABS Plastic, quoted per position and per colour.
- Snapback Closure — available on ABS Plastic, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed ABS Plastic
- Shape sample with flat embroidery applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same seam flatness.
FAQ
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Which compliance documents do you provide?
We prepare salt spray test for metal finishes and the supporting test reports for the destination market.
Start your balaclava programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
