Custom Fashion Hat — Coconut Shell with Steam Blocking
We supply fashion hat to brands, retailers, uniform and promotional programmes, made in Coconut Shell with steam blocking for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is size grading across the run — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: a supplier who disappears once the deposit is paid, or colour drift between the approved sample and the bulk trim. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Fashion Hat |
|---|---|
| Size | S / 55 cm |
| Type | made-to-sample hat |
| Material | Coconut Shell |
| Construction / finish | Steam Blocking |
| Colour options | 6 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 3000 pieces per style |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | UKCA and REACH documentation; CPSIA lead and phthalate testing |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Steam Blocking — available on Coconut Shell, quoted per position and per colour.
- UV Printing — available on Coconut Shell, quoted per position and per colour.
- Embossing — available on Coconut Shell, quoted per position and per colour.
- Straw Weaving — available on Coconut Shell, quoted per position and per colour.
- Piece Dyeing — available on Coconut Shell, quoted per position and per colour.
- Wire Brim — available on Coconut Shell, quoted per position and per colour.
- Hot Foil Stamping — available on Coconut Shell, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Coconut Shell
- Shape sample with steam blocking applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same size grading across the run.
FAQ
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Which compliance documents do you provide?
We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your fashion hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
