Custom Cowboy Hat — Rush Grass with Pleating
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Rush Grass with pleating for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is sweatband leather quality, the part that touches skin all day — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 5 inch crown |
| Type | straw cowboy hat |
| Material | Rush Grass |
| Construction / finish | Pleating |
| Colour options | 8 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 1000 pieces per style |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | UKCA and REACH documentation; colour fastness to washing, rubbing and light |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Cable Knit — available on Rush Grass, quoted per position and per colour.
- Quilted Lining — available on Rush Grass, quoted per position and per colour.
- Injection Moulding — available on Rush Grass, quoted per position and per colour.
- Flat Brim — available on Rush Grass, quoted per position and per colour.
- Powder Coating — available on Rush Grass, quoted per position and per colour.
- Soft Enamel Fill — available on Rush Grass, quoted per position and per colour.
- Unstructured Crown — available on Rush Grass, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Rush Grass
- Shape sample with pleating applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same sweatband leather quality.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Which compliance documents do you provide?
We prepare colour fastness to washing, rubbing and light and the supporting test reports for the destination market.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your cowboy hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
