Custom Cowboy Hat — Fur Felt with Hard Enamel Fill
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Fur Felt with hard enamel fill for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is crush resistance in transit, since these ship in cartons — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the container clears instead of missing the season it was bought for.

Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 4.5 inch crown |
| Type | wide brim western hat |
| Material | Fur Felt |
| Construction / finish | Hard Enamel Fill |
| Colour options | 16 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 300 pieces per style |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | GB 18401 safety classification with GB/T 29862 fibre labelling; azo dye-free declaration |
| Ship to | Shanghai or Shenzhen (Mainland China) |
What buyers can customise
- Yarn Dyeing — available on Fur Felt, quoted per position and per colour.
- Metal Buckle Strap — available on Fur Felt, quoted per position and per colour.
- Elastic Sweatband — available on Fur Felt, quoted per position and per colour.
- Enzyme Wash — available on Fur Felt, quoted per position and per colour.
- Quilted Lining — available on Fur Felt, quoted per position and per colour.
- Braided Weave — available on Fur Felt, quoted per position and per colour.
- Waffle Knit — available on Fur Felt, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Fur Felt
- Shape sample with hard enamel fill applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Shanghai or Shenzhen with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crush resistance in transit.
FAQ
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
How long does sampling take?
A first sample takes 7 working days, and each revision about 4 days.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your cowboy hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.




