Custom Cowboy Hat — Sequin Fabric with Reflective Piping
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Sequin Fabric with reflective piping for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is brim roll, which has to hold and still be shapeable — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.

Specification
| Product | Cowboy Hat |
|---|---|
| Crown | pinched crown |
| Type | wide brim western hat |
| Material | Sequin Fabric |
| Construction / finish | Reflective Piping |
| Colour options | 12 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 500 pieces per style |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | UKCA and REACH documentation; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Hard Enamel Fill — available on Sequin Fabric, quoted per position and per colour.
- Leather Patch — available on Sequin Fabric, quoted per position and per colour.
- Rubber Coating — available on Sequin Fabric, quoted per position and per colour.
- Ultrasonic Welding — available on Sequin Fabric, quoted per position and per colour.
- Braided Weave — available on Sequin Fabric, quoted per position and per colour.
- Rhinestone Setting — available on Sequin Fabric, quoted per position and per colour.
- Enzyme Wash — available on Sequin Fabric, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Sequin Fabric
- Shape sample with reflective piping applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim roll.
FAQ
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Which compliance documents do you provide?
We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your cowboy hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.




