Custom Cowboy Hat — Felt with Die-Casting
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Felt with die-casting for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is sweatband leather quality, the part that touches skin all day — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 4.5 inch crown |
| Type | straw cowboy hat |
| Material | Felt |
| Construction / finish | Die-Casting |
| Colour options | 12 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 1000 pieces per style |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; REACH nickel-release test for metal findings |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Anti-Rust Treatment — available on Felt, quoted per position and per colour.
- Straw Weaving — available on Felt, quoted per position and per colour.
- Metal Buckle Strap — available on Felt, quoted per position and per colour.
- Beaded Detail — available on Felt, quoted per position and per colour.
- Mercerised Finish — available on Felt, quoted per position and per colour.
- Cable Knit — available on Felt, quoted per position and per colour.
- Anti-UV Finish — available on Felt, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Felt
- Shape sample with die-casting applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same sweatband leather quality.
FAQ
How long does sampling take?
A first sample takes 14 working days, and each revision about 5 days.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
Start your cowboy hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
