Custom Cowboy Hat — Cork Fabric with Steam Blocking
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Cork Fabric with steam blocking for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is crush resistance in transit, since these ship in cartons — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or a supplier who disappears once the deposit is paid. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 4 inch crown |
| Type | shapeable brim cowboy hat |
| Material | Cork Fabric |
| Construction / finish | Steam Blocking |
| Colour options | 8 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 3000 pieces per style |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; EN 71 part 3 for decorative components |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Embroidered Patch — available on Cork Fabric, quoted per position and per colour.
- Woven Jacquard — available on Cork Fabric, quoted per position and per colour.
- Stamping — available on Cork Fabric, quoted per position and per colour.
- Heat-Cut Edge — available on Cork Fabric, quoted per position and per colour.
- Rope Trim — available on Cork Fabric, quoted per position and per colour.
- Anti-UV Finish — available on Cork Fabric, quoted per position and per colour.
- Injection Moulding — available on Cork Fabric, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cork Fabric
- Shape sample with steam blocking applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crush resistance in transit.
FAQ
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
How long does sampling take?
A first sample takes 10 working days, and each revision about 5 days.
Start your cowboy hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
