Custom Cowboy Hat — Wool Felt with Jacquard Knit
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Wool Felt with jacquard knit for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is brim roll, which has to hold and still be shapeable — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 4.5 inch crown |
| Type | straw cowboy hat |
| Material | Wool Felt |
| Construction / finish | Jacquard Knit |
| Colour options | 16 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 500 pieces per style |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | UKCA and REACH documentation; GRS recycled content claim |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Enzyme Wash — available on Wool Felt, quoted per position and per colour.
- Crochet — available on Wool Felt, quoted per position and per colour.
- Mercerised Finish — available on Wool Felt, quoted per position and per colour.
- Felt Blocking — available on Wool Felt, quoted per position and per colour.
- Woven Patch — available on Wool Felt, quoted per position and per colour.
- Hard Enamel Fill — available on Wool Felt, quoted per position and per colour.
- Unstructured Crown — available on Wool Felt, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Wool Felt
- Shape sample with jacquard knit applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim roll.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your cowboy hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
