Custom Ethnic Hat — Shell with 3D Puff Embroidery
We supply ethnic hat to brands, retailers, uniform and promotional programmes, made in Shell with 3d puff embroidery for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is security of decorative components, tested by pull — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Ethnic Hat |
|---|---|
| Size | XL / 61 cm |
| Type | folk festival hat |
| Material | Shell |
| Construction / finish | 3D Puff Embroidery |
| Colour options | 6 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 2000 pieces per style |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | SNI or SIRIM documentation per destination; GRS recycled content claim |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Sandwich Brim — available on Shell, quoted per position and per colour.
- Ultrasonic Welding — available on Shell, quoted per position and per colour.
- Braided Weave — available on Shell, quoted per position and per colour.
- Beaded Detail — available on Shell, quoted per position and per colour.
- Snapback Closure — available on Shell, quoted per position and per colour.
- Felt Blocking — available on Shell, quoted per position and per colour.
- Unstructured Crown — available on Shell, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Shell
- Shape sample with 3d puff embroidery applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same security of decorative components.
FAQ
How long does sampling take?
A first sample takes 14 working days, and each revision about 3 days.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your ethnic hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
