Custom Beanie — Felt with 3D Puff Embroidery
We supply beanie to brands, retailers, uniform and promotional programmes, made in Felt with 3d puff embroidery for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is pilling resistance on the outer surface — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Beanie |
|---|---|
| Length | cuffed beanie |
| Knit | rib knit |
| Material | Felt |
| Construction / finish | 3D Puff Embroidery |
| Colour options | 16 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 300 pieces per style |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; colour fastness to washing, rubbing and light |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Crochet — available on Felt, quoted per position and per colour.
- Stamping — available on Felt, quoted per position and per colour.
- 3D Puff Embroidery — available on Felt, quoted per position and per colour.
- Sequin Stitching — available on Felt, quoted per position and per colour.
- Pigment Dye — available on Felt, quoted per position and per colour.
- Velcro Closure — available on Felt, quoted per position and per colour.
- Sewn Edge — available on Felt, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Felt
- Shape sample with 3d puff embroidery applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same pilling resistance on the outer surface.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How long does sampling take?
A first sample takes 10 working days, and each revision about 4 days.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
Start your beanie programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
