Custom Peaked Cap in Cordura Nylon with Offset Printing for Outerwear and Jacket Programmes

Custom Peaked Cap — Cordura Nylon with Offset Printing

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Cordura Nylon with offset printing for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is embroidery or patch position measured from the brim seam — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.

The failures here are predictable: colour drift between the approved sample and the bulk trim, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Velcro Closure — available on Cordura Nylon, quoted per position and per colour.
• Sequin Stitching — available on Cordura Nylon, quoted per position and per colour.
• Pigment Dye — available on Cordura Nylon, quoted per position and per colour.
• Elastic Sweatband — available on Cordura Nylon, quoted per position and per colour.
• Epoxy Dome — available on Cordura Nylon, quoted per position and per colour.
• Structured Front Panel — available on Cordura Nylon, quoted per position and per colour.
• Soft Enamel Fill — available on Cordura Nylon, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Cordura Nylon
3. Shape sample with offset printing applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery or patch position measured from the brim seam.

FAQ

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

How long does sampling take?

A first sample takes 7 working days, and each revision about 5 days.

Which compliance documents do you provide?

We prepare azo dye-free declaration and the supporting test reports for the destination market.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Start your peaked cap programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.