Custom Peaked Cap in Polyethylene (PE) with All-Over Print for Childrenswear and Schoolwear

Custom Peaked Cap — Polyethylene (PE) with All-Over Print

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Polyethylene (PE) with all-over print for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is embroidery or patch position measured from the brim seam — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.

The failures here are predictable: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Felt Blocking — available on Polyethylene (PE), quoted per position and per colour.
• Quilted Lining — available on Polyethylene (PE), quoted per position and per colour.
• Powder Coating — available on Polyethylene (PE), quoted per position and per colour.
• Pantone Colour Matching — available on Polyethylene (PE), quoted per position and per colour.
• Sandwich Brim — available on Polyethylene (PE), quoted per position and per colour.
• Hot Foil Stamping — available on Polyethylene (PE), quoted per position and per colour.
• Ultrasonic Welding — available on Polyethylene (PE), quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Polyethylene (PE)
3. Shape sample with all-over print applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery or patch position measured from the brim seam.

FAQ

How long does sampling take?

A first sample takes 12 working days, and each revision about 4 days.

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

What is the minimum order?

Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

Start your peaked cap programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.