Custom Peaked Cap in Polypropylene (PP) with Quilted Lining for Denim and Workwear Programmes

Custom Peaked Cap — Polypropylene (PP) with Quilted Lining

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Polypropylene (PP) with quilted lining for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is brim flatness, because a wavy brim is returned immediately — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.

The failures here are predictable: shade variation within one carton, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Digital Printing — available on Polypropylene (PP), quoted per position and per colour.
• Contrast Piping — available on Polypropylene (PP), quoted per position and per colour.
• Velcro Closure — available on Polypropylene (PP), quoted per position and per colour.
• Curved Brim — available on Polypropylene (PP), quoted per position and per colour.
• Soft Enamel Fill — available on Polypropylene (PP), quoted per position and per colour.
• Unstructured Crown — available on Polypropylene (PP), quoted per position and per colour.
• Pantone Colour Matching — available on Polypropylene (PP), quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Polypropylene (PP)
3. Shape sample with quilted lining applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim flatness.

FAQ

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

What is the minimum order?

Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

Start your peaked cap programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.