Custom Beret — Polyester Mesh with Ultrasonic Welding
We supply beret to brands, retailers, uniform and promotional programmes, made in Polyester Mesh with ultrasonic welding for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is shape retention after blocking, so it sits correctly on the head — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: shade variation within one carton, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Beret |
|---|---|
| Diameter | 32 cm |
| Type | wool felt beret |
| Material | Polyester Mesh |
| Construction / finish | Ultrasonic Welding |
| Colour options | 16 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 3000 pieces per style |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | REACH and GPSR documentation; EN 71 part 3 for decorative components |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Die-Casting — available on Polyester Mesh, quoted per position and per colour.
- Woven Jacquard — available on Polyester Mesh, quoted per position and per colour.
- Chenille Patch — available on Polyester Mesh, quoted per position and per colour.
- UV Printing — available on Polyester Mesh, quoted per position and per colour.
- Enzyme Wash — available on Polyester Mesh, quoted per position and per colour.
- Steam Blocking — available on Polyester Mesh, quoted per position and per colour.
- Elastic Sweatband — available on Polyester Mesh, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Polyester Mesh
- Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same shape retention after blocking.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your beret programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
