Custom Peaked Cap in Suede with Ultrasonic Welding for Uniform and Corporate Programmes

Custom Peaked Cap — Suede with Ultrasonic Welding

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Suede with ultrasonic welding for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is panel tension on the structured front — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.

The failures here are predictable: shade variation within one carton, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Laser Engraving — available on Suede, quoted per position and per colour.
• Anti-Rust Treatment — available on Suede, quoted per position and per colour.
• Pantone Colour Matching — available on Suede, quoted per position and per colour.
• Embroidered Patch — available on Suede, quoted per position and per colour.
• Packable Crushable Finish — available on Suede, quoted per position and per colour.
• Pigment Dye — available on Suede, quoted per position and per colour.
• Edge Binding — available on Suede, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Suede
3. Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same panel tension on the structured front.

FAQ

Which compliance documents do you provide?

We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.

How long does sampling take?

A first sample takes 14 working days, and each revision about 4 days.

What is the minimum order?

Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Start your peaked cap programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.