Custom Fedora — Melton Wool with Soft Enamel Fill
We supply fedora to brands, retailers, uniform and promotional programmes, made in Melton Wool with soft enamel fill for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is felt body blocking, which sets the crown lines permanently — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Fedora |
|---|---|
| Brim | 7 cm brim |
| Type | wool felt fedora |
| Material | Melton Wool |
| Construction / finish | Soft Enamel Fill |
| Colour options | 16 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 500 pieces per style |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 15-55 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Water-Repellent Finish — available on Melton Wool, quoted per position and per colour.
- Packable Crushable Finish — available on Melton Wool, quoted per position and per colour.
- Woven Jacquard — available on Melton Wool, quoted per position and per colour.
- Embroidery — available on Melton Wool, quoted per position and per colour.
- Braided Weave — available on Melton Wool, quoted per position and per colour.
- UV Printing — available on Melton Wool, quoted per position and per colour.
- Crochet — available on Melton Wool, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Melton Wool
- Shape sample with soft enamel fill applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same felt body blocking.
FAQ
How long does sampling take?
A first sample takes 14 working days, and each revision about 5 days.
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your fedora programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
