Custom Peaked Cap — Reflective Fabric with Unstructured Crown
We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Reflective Fabric with unstructured crown for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is panel tension on the structured front — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: a supplier who disappears once the deposit is paid, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification
| Product | Peaked Cap |
|---|---|
| Brim | structured brim |
| Type | uniform peaked cap |
| Material | Reflective Fabric |
| Construction / finish | Unstructured Crown |
| Colour options | 24 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 500 pieces per style |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 20-30 days after approval |
| Compliance | REACH and GPSR documentation; colour fastness to washing, rubbing and light |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Snapback Closure — available on Reflective Fabric, quoted per position and per colour.
- Metal Eyelet — available on Reflective Fabric, quoted per position and per colour.
- Sandwich Brim — available on Reflective Fabric, quoted per position and per colour.
- Moisture-Wicking Finish — available on Reflective Fabric, quoted per position and per colour.
- Chenille Patch — available on Reflective Fabric, quoted per position and per colour.
- Overlocked Edge — available on Reflective Fabric, quoted per position and per colour.
- Digital Printing — available on Reflective Fabric, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Reflective Fabric
- Shape sample with unstructured crown applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same panel tension on the structured front.
FAQ
Which compliance documents do you provide?
We prepare colour fastness to washing, rubbing and light and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
Start your peaked cap programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.




