Custom Peaked Cap in EVA Foam with Overlocked Edge for Uniform and Corporate Programmes

Custom Peaked Cap — EVA Foam with Overlocked Edge

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in EVA Foam with overlocked edge for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is embroidery or patch position measured from the brim seam — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.

The failures here are predictable: colour drift between the approved sample and the bulk trim, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Sequin Stitching — available on EVA Foam, quoted per position and per colour.
• Debossing — available on EVA Foam, quoted per position and per colour.
• Laser Engraving — available on EVA Foam, quoted per position and per colour.
• Leather Patch — available on EVA Foam, quoted per position and per colour.
• 3D Puff Embroidery — available on EVA Foam, quoted per position and per colour.
• Screen Printing — available on EVA Foam, quoted per position and per colour.
• Quilted Lining — available on EVA Foam, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed EVA Foam
3. Shape sample with overlocked edge applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery or patch position measured from the brim seam.

FAQ

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Which compliance documents do you provide?

We prepare GRS recycled content claim and the supporting test reports for the destination market.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Start your peaked cap programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.